BitChem Cold Mix

BitChem's patented cold binder offers customized bitumen emulsion with enhanced properties for versatile road construction in cold mix technology.

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  • Product Overview
  • Product Description
  • Technical Specification
  • Product Application
 

 

BitChem Cold Mix

BitChem Patented Tailor-made Cold Binder is a mix design based tailor made bitumen emulsion. BitChem Coldmix provides enhanced binder characteristics using certain performance additives and anti-stripping agent along with the regular emulsifiers to provide medium or medium and slow characteristics within the single grade of binder in cold mix technology in various applications of road construction.

The main feature of BitChem Cold Mix Binder is that this binder has been customized to use with the aggregates available from any source in India i.e. dusty aggregates, soil coated aggregates, clean aggregates, damp aggregates, or the Calcarious (lime mix) aggregates. as well as the varied gradation of aggregates, in case it cannot be supplied as per the IRC recommended specifications for all site mix applications in road construction and maintenance.

 

Key Advantages

  • Single Grade Binder
  • No need for pre-wetting of aggregates before cold mix production
  • Low consumption
  • Use of all types of Quarry Crushed aggregates except River bed or Pea-gravel
  • High workability
  • Bitchem cold mix is highly useful for Hot mix plants to produce MSS/BM/SDBC as per IRC SP 100:2014
  • Bitchem Cold Mix binders lasts 50% more than conventional hot mix
  • Over 30% savings on life cycle cost basis *Ref to TERI Report on “Life Cycle Assessment of Hot Mix and Cold Mix Technologies for Construction and Maintenance of Rural Roads prepared for NRRDA, 2016”

 

 

 

Open Graded Premix Carpeting (OGPC) & Seal Coat

 

BitChem Cold Mix OGPC technology is a highly engineered but simple & effective solution for paving rural roads, farm link roads, and low volume roads. Roads which require a durable all-weather surface measuring 2cm in thickness over the WBM or old bituminous surface with open-graded premix carpeting. This surface is an outcome of Bitchem Cold Mix binders containing certain performance additives pre-mixed with graded aggregates (13.2mm & 11.2mm nominal size) without pre-wetting either at concrete mixer or through modified HMP (Hot mix plant). It provides higher volume of construction and speedy completion of road by enhancing the quality of the surface to meet the specification of IRC: SP: 100-2014. To provide better performance of the surface, BitChem provides the binder available for finally sealing the surface with a premix seal coat of aggregates and achieving maximum sealing of the open pores as per IRC:SP:100-2014.

 

Sand Seal

 

Sand Seal is a spray application of bitumen emulsion followed by light cover of fine aggregates, such as clean sand or screenings. Cold Mixed sand seal can be useful in correcting a number of surface defects like loss of material from old surface due to abrasion, prevent the intrusion of moisture due to cracks, develop a skid-resistant surface texture. Usually emulsions are applied at a rate of about 0.70 to 1.25 litre/m2. This is followed by application of about 5.5 to 12 kg/m2 of sand or screenings cover.

 

Application Quantity in litre/ m² Area
Sand Seal (Emulsion) 0.70-1.25
Application Quantity in kg/ m² Area
Sand Seal (Sand or Screenings Cover) 5.5-12

 

Mix Seal Surfacing (MSS)

 

Cold Mixed Mix Seal Surfacing (MSS), which is a continuous graded mixture, may be used as renewal coat on low trafficked roads. The base over which cold mixed MSS is to be laid shall be completely free from dust and mud. Where the existing base is having potholes or rutting, defects shall be rectified before laying MSS. It is employed ideally on 20mm thickness. BitChem deals in BitChem Cold Mix which is ideal for Mix Seal Surfacing through On-Site Application and BitChem Plant Cold Mix is suitable for Mix Seal Surfacing through Hot Mix Plant (HMP) Conversion Application.

 

Bituminous Macadam (BM)

 

Bituminous Macadam (BM) is a pavement constructed by spreading two or more layers of crushed stone on a suitable base and pouring a bituminous binder on each. BitChem Coldmix® BM is a highly engineered but simple & effective solution for roads. Roads that require a durable all-weather surface measuring 50-100 mm in thickness over the WBM surface with open graded aggregates as a strengthening layer to the wearing course. This surface is an outcome of BitChem Coldmix® binders containing certain performance additives pre-mixed with graded aggregates through modified HMP (Hot Mix Plant). It provides a higher volume of construction and speedy completion of roads by a mechanized process which enhances the quality of the surface to meet the specification of IRC:SP:100-2014.

 

Semi-dense Bituminous Concrete (SDBC)

 

BitChem Coldmix® SDBC is a highly engineered but simple & effective solution for paving roads. Roads that require a durable all-weather surface measuring 25-40 mm in thickness over previously prepared BitChem Cold BM structure, with closed graded aggregates. This surface is an outcome of Bitchem Coldmix® binders containing certain performance additives pre-mixed with graded aggregates through modified HMP (Hot Mix Plant). It provides a higher volume of construction and speedy completion of roads by mechanized process enhancing the quality of the surface to meet the specification of IRC:SP:100-2014

BitChem tailor made cold binder exceeds the specifications of IS 8887:2004 and is a step ahead of IRC SP: 100:2014

 

Recommended Rate of Application:

 

Type of Application Quantity in Kg/10 m² Area
Cold Mix (OGPC & Seal Coat) 25-30
Cold Mix MSS 6-7 % by wt of aggregates
Cold Mix BM 5-5.5 % by wt of aggregates
Cold Mix SDBC 6.5-7.5 % by wt of aggregates

 

Limitation: Works 12 months a year in all climatic zones except rainy or snowy days and when water or snow is accumulated on the surface

Our Products

Why Choose BitChem?

 
World Class equipments

R&D Facilities with World Class equipments

 
PAN India delivery

PAN India supply in Packed drums with Well managed bulk delivery mechanism.

 
Fully Automatic

Fully Automated Plant from ENH Denmark along with PLC Managed Tank Farm Automation.

 
Genuine and Best Quality

Credentials from across the Nation for Genuine and Best Quality Emulsions & Cold Mix.

 
Customer Support

Technically Qualified Business Team for Real time Customer Support.

 
SAP ERP Based

Fully SAP ERP based mode of operation.

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India’s 1st Technology Development Board, Department of Science & Technology, Government of India funded Venture in Road Sector.

Contact Info

  • 3rd Floor, Anil Plaza, G.S. Road, Guwahati, AS, IN
  • [email protected]
  • +91 88769 20128
  • www.bitchem.com

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